No Bake Aluminum Window Grate Cast Molding

NO BAKE ALUMINUM WINDOW GRATE CAST MOLDING

A customer in the architecture industry approached Meloon Foundries Inc. to manufacture aluminum window grates using the no-bake molding process. The corrosion resistant, 356F aluminum window grates, which measured 68″ long, 48″ wide and 1″ thick, were created on a continuous no-bake mixer production line.

After molding, the grates were machined, shot blasted and then painted. Standard tolerances of +/- .030” were held. As requested by the client, we produced 1,800 of the 82 lbs grates over a six-month period.
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No Bake Molding Project Highlights

Product Name	Aluminum Window Grate	Aluminum Window Grate
Product Description	This aluminum window grate is hung over a window to give an industrial look to the building.	This aluminum window grate is hung over a window to give an industrial look to the building.
Capabilities Applied/Processes	Primary: No-Bake Molding	Secondary: Machining Stainless Steel Shot Blasting Painting
Equipment Used to Manufacture Part	Continuous No-Bake Mixer Production Line
Overall Part Dimensions	Length: 68″ Width: 48″ Thickness: 1″ 3 Sections of 19 Openings
Tightest Tolerances	±.030″
Material Used	356F Aluminum
Features	Corrosion Resistant
In process testing/inspection performed	Visual Inspection and Straightening
Estimated Part Weight	82 lbs
Industry for Use	Architectural
Volume	1,800 Over 6 Months
Standards Met	Customer Supplied Print

American Manufacturing, World Class Quality

Meloon Foundries specializes in casting aluminum and copper-based alloys. Over 40 different alloys are cast for commercial applications serving more than 200 customers in the United States.

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NO BAKE ALUMINUM WINDOW GRATE CAST MOLDING

American Manufacturing, World Class Quality

Meloon Foundries llc

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